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4.TPM Implementation: Problems Encountered in Implementing TPM


On average, it takes a company 3 to 5 years to reach a smooth operating level using a TPM system. Some companies do not realise their anticipated objectives due to improper implementation, or through holding misconceptions about what the project will achieve.


 Reasons for poor results could be:


1.Lack of correct approach: lack of patience and long term commitment.

2.Lack of flexibility: over emphasis on ‘tools’ rather than ‘correct philosophy’.

3.Insufficient techniques: deficient in  techniques required to resolve problems right through the project.

4.Management factors: lack of support from top management, and front line employees poorly motivated.

Failure Analysis:




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